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Assembly Line Sequencing and Scheduling



The assembly line sequencing and scheduling problem in the auto industry is large and complex. Optessa MLS can generate near optimal solution to these complex problems.

Strategic benefits
  • Align demand and delivery
  • Reduce order to delivery lead time
  • Reduce finished goods inventories at dealers and system
  • Fulfill each order: improve market share
  • Improved flexibility and reduced response times
Operational benefits
  • Evenly favorable solution that considers all rules and constraints
  • Reduced costs: e.g. paint purges
  • Improved FIFO conformance: reduced buffers of painted bodies
  • Constraint violations are smoothed and not bunched
  • Reduced parts and in-process inventories
  • Better synchronization with suppliers and feeder lines
  • Options / features smoothing and leveling (“Heijunka”)
  • Re-sequencing with a bias to stability
  • Improved accuracy and reduced sequencing process times

     

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